Optimal Polycrystalline Diamond Inserts: A High Performance Solution
PCD inserts, also known as Polycrystalline diamond, are essentially a man-made diamond created in a laboratory. Delicately adhered to the cutting edge of the insert is a ultra-thin coating of diamond that offers a remarkable degree of abrasion and wear resistance, as well as the added benefit of negligible heft.
PCD Inserts can rev up the performance of any machining project, be it turning, milling, or drilling. Crafted from materials such as aluminum, brass, carbon steel, and stainless steel, these dynamic tools yield top-notch results no matter the job.
Numerous producers of PCD cutters exist in the market, with a few prominent ones such as Sandvik, Kennametal, and Mitsubishi leading the way.
It is advisable to select a PCD insert that is specifically suited to the machining project. A wrong choice can cause lackluster results, for example, inserting a blade created for aluminum machining into steel will not produce the desired performance.
Making the correct pick of an insert geometry is of great value. Generally, the most popular shapes are cube-like, circular, and octagonal.
Ultimately, for optimum performance, the end of the insert should be finely honed. This is most easily achieved by utilizing a diamond wheel or a CBN wheel.
In the following, we have explored some of the greatest PCD inserts available today.
Engraved Sandvik Coromant PCD Inserts – A Cut Above the Rest.
With its many forms, from square to octagonal, the Sandvik Coromant PCD insert is a favorite among those who work with aluminum. A go-to choice for machining the metal, it has become a trusted staple in many workshops.
Protection and longevity come in the form of a diamond coating that adorns the leading edge of the insert. Its incredibly robust nature ensures it can withstand harsh wear and tear.
With a favorable inclination and accelerated cutting velocity, the insert is particularly suitable for resisting chip clogging.
Leveraging Kennametal PCD Inserts for Optimal Performance
For those seeking a dependable solution for machining aluminum, Kennametal’s PCD insert is an ideal selection. It offers a broad range of styles, from the simplest square shape to more complex round and octagonal designs.
To provide extra protection and preserve its sharpness, the point of the insert has been sheathed in diamond, which is exceptionally strong and will not succumb to abrasion.
The insert has an incline that works to its advantage and is designed for quick operation. Furthermore, it can handle being loaded with chips without any problems.
3. The Mitsubishi PCD Insert: A Unique Insertion Methodology
The versatile Mitsubishi PCD insert grants machining capabilities across aluminum and steel. Customers have the option to select between square, round, and octagonal geometries to suit their specific needs.
The blade of the insert is fortified by a diamond-reinforced protective layer, its surface hardened by an impervious coating to sustain intense use and shield it from wear and tear.
The insert shows an advantage with its high cutting speed and positive rake angle, reducing the likelihood of chip packing.
Sumitomo Polycrystalline Diamond Inserts: Key to Maximum Machining Performance.
When aiming for top-quality results in machining aluminum or steel, the Sumitomo PCD insert is an excellent option. Its geometry can be chosen from an array of shapes, such as octagonal, round, or square.
Atop the insert’s leading edge lies a coating of diamond, immutably hard and able to withstand any rough abrasion.
Thanks to its positive rake angle and an impressive cutting speed, this insert boasts exceptional chip packing resistance.
The Kyocera PCD: An Insightful Drawing In
Perfect for both aluminum and steel machining, the Kyocera PCD insert provides unlimited options – whether you prefer a square, round, or octagonal shape.
Financed with diamond, the tip of the insert is sheathed in an incredibly hard and resistant layer that safeguards against wear.
Designed for efficiency and longevity, the insert features a sharp positive rake angle and speedy cutting capabilities to minimize chip packing.
Post time: 2023-06-19